PRECISION SHEET METAL FORMING
HORISTAR CNC Bending Machine Redefining Precision and Power in Sheet Metal Forming
Engineered with a rigid monoblock frame, advanced CNC control, and world-class hydraulic systems, HORISTAR delivers ±0.01 mm precision, stable performance, and long-term productivity for modern metal fabrication.
TECHNOLOGY OVERVIEW
Overview of HORISTAR CNC Bending Machine Technology
The HORISTAR CNC Bending Machine represents the pinnacle of modern sheet‑metal processing technology, engineered to deliver accuracy, durability, and efficiency. Combining a high‑rigidity frame, servo‑hydraulic control, and intelligent CNC automation, it meets the diverse needs of industrial manufacturing with exceptional consistency.
Developed through decades of experience in precision engineering, the HORISTAR system offers a perfect balance of structure, control, and stability. It achieves rapid bending operations with ultra‑high precision, significantly reducing manual correction and operational downtime.
Strong Structural Integrity of the CNC Bending Machine Frame
The core of the HORISTAR CNC Bending Machine lies in its all‑steel monoblock frame welded from high‑strength structural steel. The entire assembly undergoes thorough heat treatment and stress relief by annealing, eliminating internal tension and deformation. This ensures long‑term structural rigidity, superior resistance to twisting, and outstanding accuracy in high‑load operation.
A thickened worktable and ram slider enhance overall rigidity, minimizing deflection during heavy bending cycles. As a result, each component bent maintains perfect straightness and angle consistency — critical for customers demanding high‑tolerance results across large‑scale production.
Precision Performance of HORISTAR CNC Bending Machine
The CNC Bending Machine integrates advanced servo‑hydraulic systems that deliver high speed, controlled power, and consistent performance. With a nominal pressure of 1250 kN, worktable length of 2500 mm, and ram stroke of 200 mm, it achieves optimal bending accuracy even for thick or high‑strength plates.
Its bending speed reaches 120 mm/s with smooth pressing and 90 mm/s fast return movement, ensuring high‑efficiency operation. The throat depth of 320 mm and opening height of 465 mm allow flexible processing of large or complex parts in a single setup, greatly improving productivity.
Intelligent CNC Control System for CNC Bending Machine
The HORISTAR CNC Bending Machine uses the world‑leading Delem, ESA, Cybelec, Chinese brand, etc. CNC control system featuring 4 + 1 axes, 6+1 axes, 8+1 axes. Customers can choose their preferred control system. It incorporates advanced closed‑loop algorithms that synchronize all movements of the two hydraulic cylinders (Y1 and Y2) for accurate, repeatable bending.
Key Features of the CNC Control System
High‑resolution 10.4" TFT color touchscreen with an intuitive interface
Real‑time deflection compensation and precise pressure control
Built‑in PLC and servo valve amplifier functions
Easy graphical angle programming with automatic tonnage calculation
Extensive mold library and USB backup capability
Advanced Y‑axis control algorithms supporting both open‑loop and closed‑loop valves
CNC Bending Machine Hydraulic System — Powered by Bosch‑Rexroth Germany
The hydraulic system defines stability and smoothness in every HORISTAR CNC Bending Machine. Using precision components from Bosch‑Rexroth (Germany), it employs a full closed‑loop electro‑hydraulic servo control system that ensures perfect synchronization of the Y1 and Y2 axes.
Real‑time monitoring and correction maintain consistent beam parallelism for every bend, guaranteeing uniform angle accuracy along the entire workpiece. All hydraulic pumps by Sunny (USA) and seals from Parker (USA) further ensure stable performance and long service life.
Advantages of the Hydraulic Design
Up to 80% less oil consumption
Oil replacement every five years
EU Directive 98/37 EC compliant
Low noise below 63 dB
CNC Bending Machine Electrical Control System — Safety and Reliability
The electrical cabinet of the HORISTAR CNC Bending Machine follows IP65 standard for complete protection from dust and moisture. All major components come from Schneider Electric (France), ensuring excellent safety, reliability, and strong anti‑interference capability.
Enhanced Safety Features
Remote diagnostic ports
Protective fences and interlock systems
Safety switches (Category 4)
CE‑compliant foot pedal design
Together, these safety measures create a controlled and reliable working environment that meets or exceeds international safety certifications.
High‑Speed Precision Back Gauge System in CNC Bending Machine
HORISTAR equips its CNC Bending Machine with a high‑precision back gauge (RPS series) operated by AC brushless servo motors (Yaskawa). The mechanism uses a rack‑and‑pinion drive with linear ball‑screw guides from Taiwan, ensuring minimal friction and maximum durability.
Technical Strengths
Fast and accurate X and R axes positioning
Hard‑ground transmission components
Programmable deceleration
Integrated safety sensors
Expandable up to six axes
This automation enables complex bending sequences while maintaining productivity and repeatability across all runs.
Crowning System — Advanced Compensation for the CNC Bending Machine
The HORISTAR CNC Bending Machine integrates a mechanical crowning system that ensures uniform bending angles across the entire length of the worktable. This system automatically adjusts for frame and ram deflection, maintaining straightness without manual alignment.
The crowning mechanism uses pistons activated based on real‑time deformation data, allowing the lower beam to follow the ram perfectly during the bending cycle. The result is an even bend line with minimal deviation and zero operator correction needed.
REAL APPLICATIONS
CNC Bending Machine Samples
These samples showcase the precision, flexibility, and consistency of HORISTAR CNC Bending Machines in real metal-forming applications. Complex shapes and clean bends are achieved with stable performance and high productivity.
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SALES SUPPORT
Sales Support for CNC Bending Machine Customers
During the transaction and production phase, HORISTAR maintains transparent communication:
- Provides product test reports and in‑depth technical data sheets.
- Offers real‑time photos and video inspections during assembly or packaging.
- Shares progress updates until the CNC Bending Machine is shipped safely.
All machines leave the factory after a strict quality‑control verification covering frame alignment, hydraulic accuracy, and system calibration.
WHY CHOOSE US
Why Choose HORISTAR CNC Bending Machine
HORISTAR Machinery is a leader in CNC intelligent manufacturing, combining technological innovation with customer‑focused service. Its CNC Bending Machines integrate advanced servo‑hydraulic design, premium materials, and digital control — all created to exceed international standards.
Key Reasons
Global Components
Incorporates global branded components ensuring long‑term reliability.
Superior Precision
Delivers consistent bending precision and superior material adaptability.
Competitive Pricing
Offers competitive pricing with fast production cycles.
Premium Support
Backed by first‑class after‑sales service and continuous support.
Ready to Upgrade Your Production?
Contact our team today for expert consultation and competitive pricing.